Gas Mass Sensor Testing/Calibration Bench
Year of completion:
1997
Purchased/Utilized By:
IMPCO Technologies, Cerritos, CA
IMPCO
Technologies, Irvine, CA
Application: Control of
Industrial Equipment, Data Acquisition
Project contracted by IMPCO Technologies
Inc., Cerritos, California.
This Windows 95 software was written using
Microsoft Visual C++ 5.0 and Microsoft
Foundation Classes. The purpose of the software
is to assist IMPCO in manufacturing a
hot-wire gas mass sensor/gas valve component.
The operator installs a newly manufactured
component and the tester software written
by me does the following:
- Testing functionality of the sensors
on-board electronic circuitry and processor
- Bootstrap loading the sensors software
into a blank (non-programmed)
processor
- Testing/validating functionality of the valve
- Testing for optimal sensor bridge calibration,
calculating needed values
- Characterizing the sensor, building the calibration
tables
- Building new, custom code for the component
under test, programming it
into the sensors
processor
- Building database of tests for statistical/QA
purposes
- Charting software for engineering maintenance
(not completed yet)
The tester software required extensive support
for non-standard PC
hardware. This was implemented by means of
universal class library. Modules
(device
drivers) were written for utilizing the following
hardware:
- Am9315 Timer Counter, Digital IO Board
- CIO-DAS16/330 Analog Inputs Board
- RTI802 Analog Outputs Board
- 68HC811 access through custom 11500bps interface
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